Heavy Engineering Workshop

JAL consolidated its manufacturing strength by establishing Heavy Engineering Workshop (HEW) at Rewa (M.P.),in the heart of India’s Cement belt. Established in November 2002 with technological co-operation from Harza Engineering International, L.P., Chicago (USA) and Steward Machines Company, Birmingham, Alabama (USA), this state of the art workshop is equipped with sophisticated Machine Tools and infrastructural facilities to manufacture Heavy Equipment and Technological Structures to exacting International quality Standards.

World Class Designer & Manufacturer of:

Hydro Mechanical Equipment

Cement Plant Equipment

Railway Bridges

Mechanical Handling & Mass Transfer Equipment ( Stacker Reclaimer, Cranes & Belt Conveyors-including cross country type)

Pressure Vessel

Tanks & Vessels

Special & General purpose Steel Structures including for long spans (up to 45m span)

Heavy Steel Structures for Super Thermal Power Stations Turbine Runners (Repair & HVOF Coating)

HEW has entered into strategic business alliance with PHB Weserhütte, S.A. Spain for Stackers, Reclaimers, Strip Loaders, articulated Boom Cranes. HEW’s engineering office at Rewa (M.P.) is manned by experienced professionals in computerized environment and is fully backed by Jaypee Group’s modern Software Development Center situated near New Delhi. Well qualified and experienced QC engineers monitor quality at every stage of manufacturing right from procurement of materials / bought out components to the end Products aided with NDT/DT facilities through well documented QA system. HEW has the unique distinction of having some of the most demanding professional associations like Lahmeyer International a reputed international company in Hydro Power sector, PHB Spain, L&T, Humboldt Wedagetc.

HEW has been a key player in various Mega Hydro-Electric Power Projects by undertaking Hydro-mechanical works on turnkey basis, like those carried out for Vishnuprayag (400MW) in Uttranchal, Baglihar(450MW) in J&K, Omkareshwar (520 MW) in M.P. HEW is expanding its production range to include modern Hydro Turbine runner repair facility. In addition HEW has developed capability to handle special equipment for capacity enhancement and wide variety of retrofit jobs for Cement Plants, Captive Power Plants which include Conveyor Systems, Boiler Supporting Structures, Steam ducting, EOT/HOT & Grab Cranes etc.

HEW has also set a benchmark for manufacturing Pressure Vessel/Process Equipment under ASME ‘U’ Stamp Certification. HEW has been registered in the approved list of Research Design & Standards Organisation (RDSO) for fabrication & supply of Riveted & Welded Steel Girders and has exported an Open web type of Steel Bridge to Sri Lanka Railways. It has also received ‘5 Star Rating’ and ‘Sword of Honour’ for consecutive 3 years by British Safety Council (BSC), U.K.

Jaypee Hi – Tech Casting Centre

To keep pace with the needs of the burgeoning industries, a state of the art casting centre has been set up next to Jaypee’s Cement and Power Plant in Jaypee Nagar, Rewa -- A fully automated plant for the production of grinding media and wear resistant & general engineering castings for various industrial applications.

Jaypee’s Hi-Tech Casting Centre specializes in wear resistant castings and sophisticated low & high alloy steel castings, both for conventional Ball Mills and the newer trend for high productivity and higher power efficiency Vertical Mills of Cement Plants and Power Plants as well as Mineral Processing & Mining Industry and the General Engineering Industry. Our range of manufacture includes High Chrome Steel, Manganese Steel, HRCS, and any other low & high alloy steel to customer requirements.

The manufacturing facilities at the Hi- Tech Casting Centre is equipped with the best tools from all over the world to ensure high quality consistent output and also minimize the impact on the Environment.

The Green Sand Line for Grinding Media is a completely automated plant from DISA Denmark. It gives us a double advantage of – Higher quality & improved productivity. A very special feature of this line is the fully mechanized way for fettling of the Balls. This is a completely new feature even with an automated line.

The No Bake Plant is equipped to make castings of up to 12 tonne weight. It has automated grinding stations with heavy duty 3 Axis Manipulator, Grinding Machines & Tilting Table for fettling of castings. This line copes with the production of larger castings for Cement Plants, Power Plants, Mining Industry, Mineral Processing & General Engineering.

Jaypee’s Hi-Tech Casting Centre is equipped with a state of the art laboratory and NDT facility to carry out stringent tests for qualitative analysis. The Quality Control Department is manned by highly qualified engineers with extensive on-field experience.

The total installed capacity of the Green Sand Plant and the No Bake Plant is 18000 TPA. We expect to use 50% of our capacity for our captive requirements in our cement plants and power plants, while the balance is available to meet the demand for high grade Castings in the market.